Conveyor Pulleys Heavy Duty Performance

UGES heavy-duty conveyor pulleys: drive, tail, snub, bend, take-up, wing, magnetic and spiral types. 200mm to 1200mm+ diameter with rubber, ceramic or polyurethane lagging. Indian manufacturer for cement, mining and power industries.
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Conveyor Pulleys Key Specifications

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Pulley Types
8 types manufactured: Head/Drive Pulley (primary drive), Tail Pulley (belt return), Snub Pulley (increases belt wrap), Bend Pulley (direction change), Take-up Pulley (tension maintenance), Wing Pulley (self-cleaning), Magnetic Pulley (tramp metal separation), Spiral Pulley (wet/sticky material).
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Lagging Options
Rubber lagging (herringbone, diamond, smooth patterns) for standard grip. Ceramic lagging for maximum friction in wet and high-tension applications. Polyurethane for chemical resistance and food applications. Cold bonded (field-replaceable) or hot vulcanized (permanent) attachment.
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Diameter Range
Light duty: 200-400mm for low-tension conveyors. Medium duty: 400-800mm for standard industrial applications. Heavy duty: 800-1200mm+ for long-distance overland and high-tension mining conveyors. Custom diameters available to match existing installations.
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Lagging Thickness
Available in 6mm, 8mm, 10mm, 12mm and 15mm thickness depending on application severity and expected wear life. Thicker lagging for abrasive materials and high-tension drives. Pattern selection based on moisture and material conditions.
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Shaft & Bearing
Shafts in EN8, EN19 or EN24 steel machined to precise tolerances. Plummer block bearing housings with self-aligning roller bearings for misalignment tolerance. Sealed bearings for dusty cement, mining and power plant environments.
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Standards
Engineered per CEMA and IS standards. Dynamic and static balancing for high-speed applications. Finite element analysis (FEA) for stress verification on heavy-duty pulley shells and endplates.
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Conveyor Pulleys Variations

Industrial Applications

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Core Features

Cement Plant Conveyors

Drive pulleys with ceramic lagging for high-tension dusty belt conveyors in limestone, clinker and coal handling. Magnetic pulleys for tramp metal removal before crushers. Wing pulleys on return side for self-cleaning in sticky limestone handling.
Integration

Mining Operations

Heavy-duty 800-1200mm diameter pulleys for long-distance overland ore conveyors. Ceramic-lagged drive pulleys for wet ore conditions with maximum belt grip. Impact-resistant tail pulleys at high-drop loading points.
Security

Power Plant Coal Handling

Conveyor pulleys for coal handling plants from wagon tippler to bunkers. Rubber-lagged drive pulleys as standard with ceramic upgrade for wet coal conditions. Magnetic pulleys for ferrous metal removal from the coal stream before crushers.

Conveyor Pulleys for Industries

Cement Industry

Robust conveyors engineered for heavy-duty cement handling, ensuring seamless material flow from raw mix to final dispatch.

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Years of Experience

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