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Impact Idlers for Steel & Sponge Iron Plants

UGES impact idlers absorb high-energy shock loads at conveyor loading points in steel and sponge iron plants, protecting belts from damage caused by heavy iron ore lumps, sinter, and DRI discharge.

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Impact Idlers Key Specifications

UGES impact idlers for steel and sponge iron plants feature 108-152mm rubber-ring rollers with 55-65 Shore A rubber at 15-20mm thickness. Heavy-duty 6305/6306 bearings and optimized ring spacing ensure reliable shock absorption at high-impact loading zones.
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Roller Diameter
108mm, 127mm, and 152mm rubber-ring impact rollers designed to absorb drop impact from heavy ferrous materials.
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Rubber Ring Hardness
55-65 Shore A natural rubber rings with 15-20mm thickness for superior shock absorption at ore transfer chutes.
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Trough Angle
20, 30, and 35 degree trough angles for stable material centering during high-impact loading of iron ore and sinter.
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Bearing Type
6305 and 6306 heavy-duty bearings with high-temperature lithium grease rated for continuous operation near furnace areas.
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Shell Construction
Heavy-gauge ERW steel tubes with press-fitted rubber rings spaced at optimized intervals for maximum energy absorption.
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Impact Rating
Rated for drop heights up to 3 meters with material lump sizes exceeding 300mm typical in steel plant crushing circuits.

Industrial Applications

Deployed at blast furnace feed points, crusher discharge conveyors, and DRI transfer stations, these impact idlers protect conveyor belts from damage caused by heavy iron ore, sinter, and sponge iron materials dropped from significant heights.
Application 1

Blast Furnace Feed Points

Absorbing impact from iron ore and coke lumps discharged onto conveyors feeding blast furnace skip hoists and charging systems.
Application 2

Crusher Discharge Conveyors

Protecting belt and idler frames at secondary crusher outlets where large sinter and ore fragments create extreme point loads.
Application 3

DRI Plant Transfer Stations

Cushioning impact at sponge iron discharge points from rotary kilns where hot DRI pellets drop onto collection conveyors.
Patient Reviews

Customer Testimonial

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We've been sourcing conveyor components from United Global Engineering Solutions for quite some time now. Their conveyor belt accessories, including industrial conveyor rollers and pulleys, have consistently met our quality and performance standards. We highly recommend them for all your conveyor system needs.

Ralph Bader

The Repeat Client

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We worked with United Global Engineering Solutions for our conveyor needs, and the experience was excellent from start to finish. Their team understood our requirements quickly, recommended the right conveyor solution for our operations, and delivered quality industrial conveyor belts that made a real difference. Since the installation, our workflow has improved and day-to-day operations feel much more efficient. We’re grateful for their support and would gladly recommend them.

Nageshwar Naidu

The Satisfied Customer

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We’ve worked with United Global on multiple projects, and their conveyor belts for food processing have made a real difference. What stands out most is their ability to customize solutions to our needs and deliver quality products on time. Their prompt service and cost-effective approach have made them a partner we can count on.

Shri Kanth Reddy

The Valued Partner

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We’ve worked with United Global Engineering Solutions on multiple projects, and they’ve consistently delivered. Their conveyor belts for food processing have made a real difference for us, and we’ve appreciated how they tailor solutions to our specific needs. The team is responsive, the service is prompt, and the solutions are cost-effective without sacrificing quality.

Sharadha Mohan

The Satisfied Manufacturer

15+

Industries Served

10+

Years of Experience

500+

Systems Installed

600+

Happy Clients

Need the Right Impact Idlers for Your Steel & Sponge Iron Plants?

Our experts visit your site, understand your workflow, and recommend the exact configuration your system needs.

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A world-class conveyor manufacturer based in India, serving industrial markets across the globe.


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