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Offset Rotary Airlock Valves for Insulation Manufacturing Plants

UGES offset rotary airlock valves provide gentle, low-damage handling for delicate insulation materials including expanded perlite, vermiculite granules, and lightweight calcium silicate particles. The offset rotor geometry reduces crushing forces to preserve the thermal performance properties of insulation feedstocks.

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Offset Rotary Airlock Valves Key Specifications

Carbon steel housings with offset bore, 6-blade deep-pocket rotors, and 200mm to 450mm inlets. Zero-crush design preserves cellular structure of expanded insulation granules at up to 0.5 bar.
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Rotor Design
Offset-mounted rotor with 6 deep-pocket blades and asymmetric clearance, reducing crush forces on lightweight expanded perlite and vermiculite insulation granules.
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Housing Material
Carbon steel housing with epoxy-coated internals and offset bore geometry, resistant to phenolic binder chemicals while providing gentle material handling.
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Inlet Size Range
200mm to 450mm inlet flanges with enlarged offset entry zone accommodating the high-volume, low-density nature of expanded insulation materials.
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Pressure Rating
Differential pressure sealing up to 0.5 bar with offset geometry that prevents trapping and crushing of fragile expanded insulation granules at the seal interface.
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Temperature Range
Standard operation from ambient to 120°C, suitable for handling warm expanded perlite from furnace discharge and vermiculite from exfoliation ovens.
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Blade Configuration
6-blade offset rotor with chamfered edges and UHMWPE blade tips, providing enlarged pocket clearance for zero-crush transfer of fragile insulation granules.

Industrial Applications

Serves expanded perlite feeding, vermiculite metering, and lightweight aggregate transfer. Offset geometry preserves fragile insulation material structure for optimal thermal performance.
Application 1

Expanded Perlite Gentle Feed

Feeds expanded perlite granules from furnace discharge into packaging and blending lines without crushing, preserving the cellular structure critical for insulation performance.
Application 2

Vermiculite Granule Metering

Meters exfoliated vermiculite granules into batching and conveying systems without particle degradation, maintaining the expanded layered structure for thermal insulation value.
Application 3

Lightweight Aggregate Transfer

Transfers lightweight insulation aggregates like expanded clay and foamed glass into mixing and forming lines with minimal particle breakage and dust generation.
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Need the Right Offset Rotary Airlock Valves for Your Insulation Manufacturing Plants?

Our experts visit your site, understand your workflow, and recommend the exact configuration your system needs.

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